Packaging

Case packing and cartoning that change with the SKU.

Pick-and-place case packing, cartoning, tray loading, and end-of-line palletizing on high-mix product, reconfigured in software per SKU instead of retooled per run.

≤ 2 wk
Install to running on your floor
±0.05 mm
In-hand placement for fit-critical parts
100%
Inspection on every part, not sampled
01Why now

The work is changing faster than you can staff it.

The dexterous, high-mix, contact-rich jobs are exactly the work classical automation was never built to hold — and the people who used to absorb it are getting harder to find.

Off the repetitive lift

End-of-line packing is high-rate, repetitive, and injury-prone. Automating it pulls people off the monotony and the lifting that drive shoulder, wrist, and back strain across a shift.

Counts that hold

Manual packing miscounts and mis-seals under line speed. The cell verifies count, orientation, and closure on every case, so what ships matches what the order says.

Changeover in software

A new SKU or case size is a reconfiguration, not a line retool. The same cell handles the mix, so short runs and frequent changeovers stop eating your uptime.

02What we automate

What the service covers.

One cell, reconfigured per part — not a new machine for every job on the floor.

A

Case packing

Load finished product into cases and RSC boxes at line rate, across product formats.

B

Cartoning

Erect, load, and close retail cartons across SKUs without a tooling change per run.

C

Tray & shelf loading

Place product into trays, tills, and shelf-ready formats to pattern.

D

Palletizing

Stack cases to a stable pattern and stage them for wrap and shipment.

E

Kitting & multipack

Combine mixed items into kits and multipacks in the right count and orientation.

F

Count & seal verify

Confirm count, orientation, and closure on every pack before it leaves the cell.

03See the work

One cell. Assembly, inspection, finishing.

A

On the line

Packaging work handled at line rate, across the mix.

B

Assembly

Insertions, press-fits, and fastening with force control.

C

Inspection

Closed-loop machine vision. Every part checked, not sampled.

D

Cleaning & finishing

Deburring, spray, and surface work, adapted per part.

04How we work

Qualified off-site. Running in weeks.

The slow, hard engineering happens on our floor — so the cell arrives tested and dialed in instead of tying up your team for months. A new part is a reconfiguration, not a rebuild.

0:00 / 0:00
  1. 01ScopePart, takt, fixturing, and safety boundary fixed upfront.
  2. 02Pre-buildCell built and tuned at Relling HQ, not your line.
  3. 03ConfigureSized and fixtured to your exact part.
  4. 04QualifyProven safe and capable before it ships.
  5. 05PilotFirst production run on your line.
  6. 06ProductionRunning the work, shift after shift.
  7. 07FleetAdd cells as the work pays for them.
05Inside the cell

Everything arrives in one qualified unit.

Arm, sensing, tooling, software, and safety, selected for your part and qualified as a set.

1

Manipulator & end-effector

Arm and tooling selected for your part, qualified as a set.

2

Closed-loop vision

Finds the part, adjusts in real time, verifies its own work.

3

Skill library & runtime

A new part is a reconfiguration, not a rebuild.

4

Safety & technician interface

Guarding sized to your floor, failures explained in plain language.

06Spec sheet

Will it fit your aisle? Yes.

Footprint~2 × 2 m
Payload12.5 kg
Reach1.3 m
In-hand placement±0.05 mm
Power120/240 V single-phase
SafetyISO 10218 aligned
Acceptance watch72 hr
Install to running≤ 2 weeks

Representative configuration. Final specs are issued with the proposal.

Let's talk

Bring Relling to your shop floor.

We started Relling to help American manufacturers make more of what this country needs. We'll scope projects to your needs and quote you so that your ROI typically closes within 24 months.