Even-film spray and coating on parts that never match.
Robotic spray, powder coat, and controlled-film application on high-mix parts — consistent thickness and coverage, reconfigured in software per part number.
The work is changing faster than you can staff it.
The dexterous, high-mix, contact-rich jobs are exactly the work classical automation was never built to hold — and the people who used to absorb it are getting harder to find.
Out of the booth
Spray booths carry solvent, overspray, and respirator exposure. Automating the gun pulls people out of the hazardous air and away from the repetitive reach of a full shift of spraying.
Film that holds spec
Hand spray drifts with technique, distance, and fatigue. The cell holds gun distance, speed, and overlap every pass, so film build and coverage stay inside spec part to part.
Less waste, logged
Consistent triggering and path cut overspray, rework, and material use — and the cell logs what it coated, turning a variable process into a documented one.
What the service covers.
One cell, reconfigured per part — not a new machine for every job on the floor.
Liquid spray
Solvent and waterborne spray on flats and contoured faces to an even film.
Powder coating
Even electrostatic powder application and coverage across the part geometry.
Primer & basecoat
Consistent base layers laid down ahead of topcoat, part after part.
Clearcoat & topcoat
Controlled-film finish passes to a specified gloss or appearance standard.
Masking-aware paths
Coat cleanly to edges and around masked features without manual touch-up.
Coverage verify
Check film build and coverage on every part before it leaves the booth.
One cell. Assembly, inspection, finishing.
Qualified off-site. Running in weeks.
The slow, hard engineering happens on our floor — so the cell arrives tested and dialed in instead of tying up your team for months. A new part is a reconfiguration, not a rebuild.
- 01ScopePart, takt, fixturing, and safety boundary fixed upfront.
- 02Pre-buildCell built and tuned at Relling HQ, not your line.
- 03ConfigureSized and fixtured to your exact part.
- 04QualifyProven safe and capable before it ships.
- 05PilotFirst production run on your line.
- 06ProductionRunning the work, shift after shift.
- 07FleetAdd cells as the work pays for them.
Everything arrives in one qualified unit.
Arm, sensing, tooling, software, and safety, selected for your part and qualified as a set.
Manipulator & end-effector
Arm and tooling selected for your part, qualified as a set.
Closed-loop vision
Finds the part, adjusts in real time, verifies its own work.
Skill library & runtime
A new part is a reconfiguration, not a rebuild.
Safety & technician interface
Guarding sized to your floor, failures explained in plain language.
Will it fit your aisle? Yes.
Representative configuration. Final specs are issued with the proposal.
Bring Relling to your shop floor.
We started Relling to help American manufacturers make more of what this country needs. We'll scope projects to your needs and quote you so that your ROI typically closes within 24 months.
