Fleet Management

One cell is a pilot. We run the fleet.

Running and scaling a fleet of robot cells across lines and sites: monitoring, updates, support, and growth from pilot to production.

≤ 2 wk
Install to running on your floor
±0.05 mm
In-hand placement for fit-critical parts
100%
Inspection on every part, not sampled
01Why now

The work is changing faster than you can staff it.

The dexterous, high-mix, contact-rich jobs are exactly the work classical automation was never built to hold — and the people who used to absorb it are getting harder to find.

Scaling past one cell

A single cell proves the case; a fleet runs the floor. The gap between them is operational, not technical, and it is where programs stall. Fleet management is what turns one working cell into many.

Uptime is the return

Automation pays only while it runs. Health monitoring, OEE tracking, preventive maintenance, and on-call support exist to keep cells producing, because every hour down is return you planned for and did not get.

One cost, many cells

Maintenance, updates, and support under one covered agreement make the total cost of a fleet predictable. You scale across lines and sites without standing up a separate automation team for each new cell.

02What we automate

What the service covers.

One cell, reconfigured per part — not a new machine for every job on the floor.

A

Fleet dashboard

Live health, status, and throughput for every cell across all lines and sites.

B

OEE & uptime

Track availability, performance, and quality per cell against production targets.

C

Skill updates

Package, version, and deploy new and improved skills to selected cells on approval.

D

Model rollout

Push reviewed perception and policy models in stages, with rollback if needed.

E

Remote support

Diagnose and resolve issues remotely, with on-call escalation when a cell is down.

F

Preventive maintenance

Scheduled service and wear-part replacement before failures interrupt the line.

03See the work

One cell. Assembly, inspection, finishing.

A

On the line

Fleet Management work handled at line rate, across the mix.

B

Assembly

Insertions, press-fits, and fastening with force control.

C

Inspection

Closed-loop machine vision. Every part checked, not sampled.

D

Cleaning & finishing

Deburring, spray, and surface work, adapted per part.

04How we work

Qualified off-site. Running in two weeks.

The slow, hard engineering happens on our floor — so the cell arrives tested and dialed in instead of tying up your team for months. A new part is a reconfiguration, not a rebuild.

  1. 01ScopePart, takt, fixturing, and safety boundary fixed upfront.
  2. 02Pre-buildCell built and tuned at Relling HQ, not your line.
  3. 03ConfigureSized and fixtured to your exact part.
  4. 04QualifyProven safe and capable before it ships.
  5. 05PilotFirst production run on your line.
  6. 06ProductionRunning the work, shift after shift.
  7. 07FleetAdd cells as the work pays for them.
05Inside the cell

Everything arrives in one qualified unit.

Arm, sensing, tooling, software, and safety, selected for your part and qualified as a set.

1

Manipulator & end-effector

Arm and tooling selected for your part, qualified as a set.

2

Closed-loop vision

Finds the part, adjusts in real time, verifies its own work.

3

Skill library & runtime

A new part is a reconfiguration, not a rebuild.

4

Safety & technician interface

Guarding sized to your floor, failures explained in plain language.

06Spec sheet

Will it fit your aisle? Yes.

Footprint~2 × 2 m
Payload12.5 kg
Reach1.3 m
In-hand placement±0.05 mm
Power120/240 V single-phase
SafetyISO 10218 aligned
Acceptance watch72 hr
Install to running≤ 2 weeks

Representative configuration. Final specs are issued with the proposal.

The Fleet Management brief.

A deeper look at the work, the integration path, and how qualification maps to your process. PDF, 2026.

Get the brief
Let's talk

Bring a Relling workcell to your floor.

We started Relling to help American manufacturers make more of what this country needs. We'll scope a single cell to your parts, qualify it before it ships, and stand behind it on your floor.