Verified kits, staged in the order the line builds.
We pick, verify, and stage mixed parts into kits delivered to your line in exact build order.
The work is changing faster than you can staff it.
The dexterous, high-mix, contact-rich jobs are exactly the work classical automation was never built to hold — and the people who used to absorb it are getting harder to find.
Wrong parts stop the line
A missing or incorrect part surfaces at assembly, where a stoppage idles the whole line and the fix costs far more than at the bin. Verifying every pick at the cell keeps defects from ever reaching the operator.
High-mix breaks manual kitting
More variants mean more part numbers, more BOMs, and more ways to err. People can't hold every sequence in their heads shift after shift; a cell reconfigures per BOM in software and picks the right parts every time.
Labor and traceability
Kitting is repetitive, hard-to-staff work, and audits demand proof of what shipped. A cell runs it consistently and logs every pick by part, kit, and timestamp, turning a labor sink into a traceable record.
What the service covers.
One cell, reconfigured per part — not a new machine for every job on the floor.
Kit to BOM
Assemble each kit to the unit's bill of materials, correct parts and counts.
Verify parts
Confirm part number and quantity by vision before placing into the kit.
Sequence to line
Stage kits in build order so trays reach the line as consumed.
Multi-bin pick
Pick mixed parts across many presented bins and totes in one cell.
JIT/JIS build
Build kits just-in-time and in-sequence to match live line demand.
Error-proof picks
Replace pick-to-light and manual checks with vision-verified picking.
One cell. Assembly, inspection, finishing.
Qualified off-site. Running in two weeks.
The slow, hard engineering happens on our floor — so the cell arrives tested and dialed in instead of tying up your team for months. A new part is a reconfiguration, not a rebuild.
- 01ScopePart, takt, fixturing, and safety boundary fixed upfront.
- 02Pre-buildCell built and tuned at Relling HQ, not your line.
- 03ConfigureSized and fixtured to your exact part.
- 04QualifyProven safe and capable before it ships.
- 05PilotFirst production run on your line.
- 06ProductionRunning the work, shift after shift.
- 07FleetAdd cells as the work pays for them.
Everything arrives in one qualified unit.
Arm, sensing, tooling, software, and safety, selected for your part and qualified as a set.
Manipulator & end-effector
Arm and tooling selected for your part, qualified as a set.
Closed-loop vision
Finds the part, adjusts in real time, verifies its own work.
Skill library & runtime
A new part is a reconfiguration, not a rebuild.
Safety & technician interface
Guarding sized to your floor, failures explained in plain language.
Will it fit your aisle? Yes.
Representative configuration. Final specs are issued with the proposal.
The Kitting & Sequencing brief.
A deeper look at the work, the integration path, and how qualification maps to your process. PDF, 2026.
Bring a Relling workcell to your floor.
We started Relling to help American manufacturers make more of what this country needs. We'll scope a single cell to your parts, qualify it before it ships, and stand behind it on your floor.
