Qualification & Safety

Qualified before it ships. Proven before sign-off.

We qualify every workcell at Relling HQ before it ships, then prove it on your floor before sign-off.

≤ 2 wk
Install to running on your floor
±0.05 mm
In-hand placement for fit-critical parts
100%
Inspection on every part, not sampled
01Why now

The work is changing faster than you can staff it.

The dexterous, high-mix, contact-rich jobs are exactly the work classical automation was never built to hold — and the people who used to absorb it are getting harder to find.

Deployments die in commissioning

Unqualified cells turn your floor into a debugging lab. Months of integration on live production stall the line and burn the goodwill the project needed to succeed. Relling moves that work off your floor and into HQ.

Safety is the long pole

No safety engineer signs off on an unproven cell, and they should not have to. A complete dossier plus a 72-hour proof under load gives them the evidence to approve quickly and defend the decision.

Liability and uptime

An uncharacterized cell is a liability to people and to schedule. Proving the cell before sign-off protects your operators, your safety engineer's signature, and the uptime the line was bought to deliver.

02What we automate

What the service covers.

One cell, reconfigured per part — not a new machine for every job on the floor.

A

HQ pre-build

Cell assembled and run-in at Relling HQ against your parts before shipment.

B

Risk assessment

ISO 12100 hazard identification and risk reduction documented for the full cell.

C

FMEA

Failure modes and effects analysis covering motion, gripping, and fault recovery.

D

Guarding design

Fixed guards, light curtains, and safety distances designed and verified to standard.

E

Standards mapping

Integration mapped to ISO 10218 and RIA R15.06 clause by clause.

F

Capability data

Process and capability data captured at HQ and re-verified on your floor.

03See the work

One cell. Assembly, inspection, finishing.

A

On the line

Qualification & Safety work handled at line rate, across the mix.

B

Assembly

Insertions, press-fits, and fastening with force control.

C

Inspection

Closed-loop machine vision. Every part checked, not sampled.

D

Cleaning & finishing

Deburring, spray, and surface work, adapted per part.

04How we work

Qualified off-site. Running in two weeks.

The slow, hard engineering happens on our floor — so the cell arrives tested and dialed in instead of tying up your team for months. A new part is a reconfiguration, not a rebuild.

  1. 01ScopePart, takt, fixturing, and safety boundary fixed upfront.
  2. 02Pre-buildCell built and tuned at Relling HQ, not your line.
  3. 03ConfigureSized and fixtured to your exact part.
  4. 04QualifyProven safe and capable before it ships.
  5. 05PilotFirst production run on your line.
  6. 06ProductionRunning the work, shift after shift.
  7. 07FleetAdd cells as the work pays for them.
05Inside the cell

Everything arrives in one qualified unit.

Arm, sensing, tooling, software, and safety, selected for your part and qualified as a set.

1

Manipulator & end-effector

Arm and tooling selected for your part, qualified as a set.

2

Closed-loop vision

Finds the part, adjusts in real time, verifies its own work.

3

Skill library & runtime

A new part is a reconfiguration, not a rebuild.

4

Safety & technician interface

Guarding sized to your floor, failures explained in plain language.

06Spec sheet

Will it fit your aisle? Yes.

Footprint~2 × 2 m
Payload12.5 kg
Reach1.3 m
In-hand placement±0.05 mm
Power120/240 V single-phase
SafetyISO 10218 aligned
Acceptance watch72 hr
Install to running≤ 2 weeks

Representative configuration. Final specs are issued with the proposal.

The Qualification & Safety brief.

A deeper look at the work, the integration path, and how qualification maps to your process. PDF, 2026.

Get the brief
Let's talk

Bring a Relling workcell to your floor.

We started Relling to help American manufacturers make more of what this country needs. We'll scope a single cell to your parts, qualify it before it ships, and stand behind it on your floor.